Friday 23 June 2017

Clutch cable replacement

Lovely run out last weekend, 88 miles, and then within around 50m of home - mid gear change, in neutral and the clutch pedal drops to the floor.

15 minutes later, with the help of a neighbour the car is pushed back to the garage to check for damage.

Just before Ireland reverse and first started getting sticky, just after I had adjusted the tension on the cable, and a good 500 miles on the clock since. It wasn't the cable that snapped - more the mounting flange/end arrangement. Clutch itself feels fine/smooth and free - so I'm putting this down to long term fatigue and misalignment on the top bracket.

The outer cable has effectively pushed through the top-hat end cap and gone on to slide through what is left of it.

I couldn't get a large spanner in to tweak the bracket behind the plenum. This scrap bar with a bolt and washers was perfect though. Let me adjust fore aft and swivelled through 90ยบ left right alignment.

The new cable in place aligned as much as I can.

While the car was on the stands I changed the engine oil and filter - moving now from annual changes to 10k mile changes, the oil coming out is black but very serviceable so this should be fine.

I'm hoping it was more age/fatigue than anything specifically after Ireland, need a few long test drives to check it out and monitor, I also need to order another spare cable!

Potential for another European trip later in the year so want to get this stable and be able to trust it again. Perhaps something a little different - something to sit over the top and engage with the end of the cable rather than all the force through that flange?....

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